Chestnut Hill Flake Epoxy Floors
Chip floors for old garages and working basements: ground down to sound concrete, patched, blended to the stone and slate around here, and sealed to take grit.
The practical floor for a house with some age on it
A solid color finish is honest to a fault on concrete like that. Every old repair reads as a shadow, every low spot catches the light, and the eye goes straight to the flaws. Chip breaks the surface up into thousands of small pieces, so patch lines, rust halos from a long-gone water heater, and the dark ghost where somebody parked a leaking wagon in 1987 all fall into the pattern and stop being the first thing you see.
It is also the toughest thing we can put down for the money. The chip layer sits above the base and takes the abrasion, which means a floor in a working garage keeps its face for years rather than showing a scuffed traffic lane by the second winter.
Broadcast day. The chip goes in wet and gets scraped flat before any clear coat.
Color that belongs to the house
This is where most chip floors go wrong, and it has nothing to do with product. The default blends sold to contractors are builder beige and blue-gray, the same two you have seen in every new development garage from here to Conshohocken. Drop either one into a Chestnut Hill twin or a stone colonial and the floor announces itself as an add-on.
We build the blend the other direction, starting from what is already there. Wissahickon schist runs gray with warm mica flecks. Slate roofs go from blue-black to purple-gray depending on the weather. Old trim around here is cream, deep green, or oxblood. A blend pulled toward charcoal with a bit of warm brown and a hint of cream sits inside that palette instead of fighting it, and reads as part of the house rather than something ordered from a catalog.
We leave physical chips on the slab and let you look at them over a couple of days. Garage light is fluorescent and cold. A basement under a mature canopy on a February afternoon is a different world entirely. A blend that looks right on a sample board in our shop can look green or muddy in the room it is actually going into, and the only reliable way to know is to put it there.
The chip profile up close. That texture is what gives the floor its grip.
Grip, mud, and the walk to the door
Chestnut Hill is a neighborhood you walk in, and half those walks are stone. Wet leaves in October, frozen slush in January, and mud most of the spring all get carried in on the soles of shoes, straight onto the garage floor or down the basement stairs. A slick coating turns that into a hazard, particularly on a landing or a set of steps.
Full broadcast versus a partial scatter
Worth knowing before you compare two numbers side by side, because it is usually the difference between them. A full broadcast means chip goes into the wet base until the floor will not take another handful. No base coat shows through, coverage is even wall to wall, and the wear layer is consistent everywhere. That is what we install by default.
A partial scatter uses a fraction of the chip and leaves the base color visible between pieces. It looks acceptable in a photograph and thin in person, and it wears through first at the door and along the tire path, which is exactly where an unheated garage takes the most salt. When a bid comes in noticeably low, the light broadcast over a light grind is where the savings almost always live, and the repair is a full grind-off and a restart.
There are rooms where a partial makes sense, a low-traffic storage area or a floor being coated mostly for dust control, and we will say so. On a garage you park in or a basement anyone actually uses, full broadcast is the version we quote.
How a Chestnut Hill floor gets done
Look at the slab
We walk the floor, find the cracks and the soft patches, moisture test if it is below grade, and put the scope in writing before anything is scheduled.
Grind, not etch
Diamond grinders open the concrete to a CSP-2 or CSP-3 profile, including corners and edges. Acid etching does not get there, and a coating over an unground slab peels.
Fix what is broken
Cracks, spalls, and old anchor holes get filled with structural polymer and ground flush. Control joints stay honored so they can keep moving.
Base coat in your color
Primer chosen for that slab and its moisture reading, then pigmented epoxy laid at spec thickness in the ground color you approved.
Broadcast to refusal
Chip goes in by hand while the base is open, out to full refusal. Once cured we scrape and vacuum the surface so the clear coat bonds to clean chip.
Clear coat and handoff
A polyaspartic wear coat over the top for abrasion and UV, then a walkthrough with real return-to-service dates and the warranty in writing.
That polyaspartic layer is doing quiet work: it is the reason the floor survives salt season, and we go into it further on the Chestnut Hill polyaspartic page. If a full garage package is the real question, start at garage floor coatings in Chestnut Hill instead.
Call (445) 444-2879 or use the contact page and we will come look at the floor.
Frequently Asked Questions
Will flake cover the patches and stains in an old slab?
Is flake right for a detached garage with no heat?
How much grip does the floor actually have?
Can you blend a color that suits a stone and slate house?
Should I get a full broadcast or a partial one?
How long before we can park on it?
Do you do basement utility floors too?
Free flake epoxy quote in Chestnut Hill
We come out, measure the floor, and put the scope and the number in writing. No deposit to book the visit.
(445) 444-2879More nearby: Chestnut Hill floors · Philadelphia County · Flake epoxy